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How brake pads work: revealing the core components of the braking system

Yancheng Yanitiger Auto Parts Co., Limited 2025.07.03
Yancheng Yanitiger Auto Parts Co., Limited Industry News

1. How brake pads work?

The working principle of brake pads is based on the principle of tribology, which converts kinetic energy into heat energy to achieve vehicle deceleration. When the driver steps on the brake pedal, the hydraulic system transmits pressure to the brake caliper, pushing the brake pads to clamp the brake disc (or brake drum) that rotates synchronously with the wheel, generating huge friction to slow down the vehicle.

 

Energy conversion process:

Kinetic energy → Friction energy → Heat

During typical braking, the temperature of the brake pad can reach 200-300°C

During intense driving, the temperature may exceed 600°C

 

2. Structural composition of brake pads

Modern brake pads are usually composed of the following parts:

 

  • Friction material layer (core functional layer):

Accounts for 50-70% of the total thickness

Contains a variety of composite materials

Directly involved in friction braking

 

  • Back plate (metal substrate):

Usually made of steel

Provides structural support

Transmits braking force to the caliper

 

  • Silencer (shock-absorbing layer):

Reduces braking noise

Improve vibration characteristics

Some high-end products use special composite materials

 

  • Wear indicator:

Mechanical or electronic

Reminds of replacement time

Usually triggers an alarm when 2-3mm is left

 

3. Comparison of characteristics of different types of brake pads

Type

Main ingredients

Advantages

Disadvantages

Applicable models

Semi-metallic

30-65% metal fiber

Strong braking force, high temperature resistance

Noisy, fast wear

Ordinary family car

Ceramic

Ceramic fiber, filler

Low noise, low dust

High cost, poor cold effect

High-end models

Organic (NAO)

Organic fiber, resin

Comfortable and quiet

Poor high temperature resistance

Urban commuter car

Carbon ceramic

Carbon fiber, ceramic

Ultimate performance

Expensive

Supercar/racing car

4. Usage and maintenance recommendations

Notes during the running-in period:

New brake pads require 300-500 kilometers of running-in

Avoid sudden braking

Gradually establish the best friction surface

 

Replacement timing judgment:

Replacement is recommended if the thickness is <3mm

Abnormal noise prompt

Significant increase in braking distance

 

Daily inspection points:

Visually check the wear every month

Pay attention to changes in brake fluid level

Pay attention to changes in brake pedal feel